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Projects

DPC Reaction Column – Zhonglan New Materials

Project Overview

This 520-ton DPC reaction tower was custom-fabricated for Sichuan Lutianhua Zhonglan New Materials as a core process vessel for the production of Diphenyl Carbonate (DPC)—a key intermediate in non-phosgene polycarbonate synthesis. With a diameter of 7.1 meters and a total height of 39 meters, the vessel represents one of the largest monolithic reactors in the domestic fine chemical sector.

Constructed entirely from S31603 stainless steel (equivalent to 316L), the tower is designed to withstand prolonged exposure to phenol, CO₂, catalysts, and polycarbonate intermediates under controlled temperature and vacuum conditions. The material offers excellent corrosion resistance, weldability, and long-term purity assurance, making it ideal for DPC-grade applications.

Equipment Specifications

Equipment Name :

DPC Reaction Column

Industry :

Fine Chemicals (Diphenyl Carbonate – DPC Production)

Specifications :

Φ7100 × 28 × 39000mm

Weight :

520T

Material :

S31603 (Stainless Steel 316L)

Client :

Sichuan Lutianhua Zhonglan New Materials Co., Ltd.

Key Features:

  • Large-volume reactor for multi-stage DPC synthesis and byproduct separation
  • Fabricated using high-purity 316L to ensure non-contamination of optical-grade PC precursors
  • Fully jacketed structure enables controlled heating and cooling during batch operation
  • Designed and inspected to GB150 & ASME Section VIII standards
    Supplied with RT, UT, PMI, hydrostatic test, and final FAT validation

This project demonstrates our ability to deliver high-capacity, precision-engineered pressure vessels for the fine chemical industry’s most demanding applications. From DPC synthesis to specialty intermediates, we enable manufacturers like Zhonglan New Materials to achieve clean, safe, and scalable production of advanced chemical materials.

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DPC Reaction Column – Zhonglan

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