/

Projects

Top Gas Heat Recovery Unit for Danieli

Project Overview

This high-performance Top Gas Heat Recovery Unit (TGHRU) was custom-engineered for Danieli, a world-leading metallurgical equipment supplier. Designed to operate in the extreme conditions of blast furnace top gas systems, the unit enables efficient energy recovery, improved thermal integration, and reduced emissions in large-scale steel production.

Equipment Specifications

Equipment Name :

Top Gas Heat Recovery Unit

Industry :

Steelmaking Industry

Specifications :

φ2650 × 20/32/60 mm (wall thickness) × 15,370 mm (length)

Shell Material :

SA516-70 (carbon steel) + SA387 Gr.11 Cl.2 (chrome-moly alloy)

Heat Exchanger Tubes :

SA-213 T9 (ferritic alloy steel)

Tube Sheets Material :

SA336 (forged steel)

Expansion Joint :

SB443 UNS N06625 (Alloy 625 / Inconel 625 Equivalent)

Weight :

124 Tons

Client :

Danieli Group

Design Features & Material Highlights

This equipment combines multi-material technology to withstand high temperatures, pressure cycling, and corrosive flue gas conditions:

  • SA516-70 + SA387 Gr.11 Cl.2: Dual-layer shell construction for structural strength and thermal stress resistance.
  • SA-213 T9 Tubes: Optimized for high-temperature heat transfer with superior oxidation and creep resistance.
  • SA336 Tube Sheets: Ensures mechanical integrity under dynamic load conditions.
  • Alloy 625 Expansion Joints: High flexibility, corrosion resistance, and fatigue performance under severe thermal cycling.

Application Scope

Top gas heat recovery systems are used in blast furnace off-gas lines to recover thermal energy from high-temperature exhaust, typically to:

  • Generate steam or preheat air for downstream units
  • Enhance overall plant energy efficiency
  • Lower operational costs and environmental emissions

This specific unit contributes directly to Danieli’s sustainability-driven steel plant designs.

Client Profile

Danieli is a global leader in steel plant engineering and manufacturing, headquartered in Italy. Renowned for delivering green, energy-efficient, and automation-driven production systems, Danieli partners with leading steelmakers worldwide.

This project showcases our advanced capability in multi-metal pressure vessel fabrication, especially for energy recovery in high-temperature metallurgical environments. It represents our engineering excellence in serving top-tier international clients with customized, high-specification solutions.

With deep experience in heat recovery systems, high-alloy materials, and energy-integrated pressure equipment, we stand ready to support your next-generation metallurgical or energy efficiency projects.

👉 Get in touch with us to explore how our thermal recovery solutions can elevate your plant performance and sustainability goals.

Related Products

High-Pressure Nitrogen Storage Tank

Storage Tanks

Secure and efficient storage solutions for liquids and gases across refining operations.
Hydrocracking Reactor

Reactors

Engineered for high-pressure, high-temperature chemical reactions with optimal safety & durability.
Hairpin Heat Exchanger

Heat Exchangers

Maximize energy efficiency through reliable thermal transfer in demanding refinery processes.
Ammonia Synthesis Converter

Towers

Precision-designed for distillation, absorption, and separation in continuous flow systems.

Ready to Power Your Next Project?

Partner with Weihai Shidao Heavy Industry Co., Ltd. for reliable, custom-engineered pressure vessels and heavy equipment solutions. From nuclear power to petrochemical and offshore energy, our team is ready to deliver high-performance equipment that meets your toughest demands.

Contact us today to discuss your project requirements.

Top Gas Heat Recovery Unit for Danieli

Inquiry Now

Have a question, need a quote, or want to discuss your project?

contact us now

Have a question, need a quote, or want to discuss your project? We’re here to help.
Don’t worry, we hate spam too!  We’ll use your info only to reply to your request.